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Base Finish and Flatness Flipping a heatsink over to inspect the business end is often a simple indicator of overall cooler quality. More practically speaking, a heatsink is in many ways only as effective as the contact it makes with the processor - the flatter and smoother the better. Base finish is one of the criteria that Frostytech measure in the course of evaluating heatsinks, and it involves two distinct aspects. Surface Finish is the first; this is calculated with the aid of Surface Roughness Comparator that has a cross section of common machine surface finishes and their numerical surface roughness equivalents in microinches. The second is Surface Flatness. This is tested with an engineer's straight edge or proven flat surface, in two axes. The heatspreader base of Scythe's Mugen 5 Rev.B heatsink is a 5-2mm thick slab of nickel plated copper. The copper appears to have been turned on a lathe and has a very smooth, machined surface finish; surface roughness is at or better than ~8 microinches. Compared against an engineer's straight edge, the Mugen 5 Rev.B is flat in one axis and very slightly convex in the axis parallel with the heatpipes.
Here's a shot of the base of the Mugen 5 Rev.B heatsink after it was tested on one of Frostytech's synthetic thermal test platforms. The very slightly convex profile of the base is visible in the pattern left after thermal compound was squeezed out from the center region. Sound level measurements are coming up next on Frostytech...
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